Specifically for the box cabinet, electrical cabinet and other industries and the development of automated bending products, according to the bending process can be automatically on the folding, folding action to achieve the arc, press the dead edge, a variety of Angle of the combination of bending, for enterprises to save a lot of labor and mold costs.Adopt full servo control, heavy-duty ball screw drive, fast speed, high stability, no hydraulic oil, energy saving, environmental protection, and durable.
Intelligent flexible bending center features:
Wide range of applications, high degree of automation, easy to operate, fast bending speed and high precision, good consistency without the need to change the mold, rapid design and production of complex shapes, multi-axis concurrent linkage synergy, algorithm optimization, energy saving and environmental protection, stable operation and maintenance of simple, open hardware and software interfaces compatible with a variety of loading and unloading methods.
1.Fast bending speed:
Flexible bending center has the advantage of fast bending speed, because the CNC bending machine needs to manually adjust the direction and then bending, wasting a lot of labor, while the bending speed of the flexible bending center is three times that of the CNC bending machine, which greatly reduces the cycle time of multilateral and multi-channel bending to 0.5 s/time, and the full servo control allows the bending of the product to be controlled at a speed of up to 3S, which greatly saves labor.
2.No bending mold is required:
Flexible bending center adopts universal bending mold, through multi-axis concurrent linkage full servo control to achieve a variety of shapes of bending. While the traditional CNC bending machine needs a bend a mold, for each bending shape to customize a special mold, high cost.
3.High degree of automation:
The flexible bending center is reserved with abundant interfaces, which is convenient for docking the upstream and downstream production lines of sheet metal. It can be docked with robot to realize automatic one-piece loading and unloading and full automation.
Highlighted Features:
CNC system: adopts multi-axis concurrent linkage intelligent control system to ensure smooth bending action and high synergy of mechanical operation. The control system retains the automatic loading and unloading docking port, which is convenient for users to customize and add according to their needs. Provide cloud operation and maintenance management interface, cell phone small program to provide real-time monitoring of equipment operation status.
Servo system: imported all-electric servo closed-loop control system, 2 times the motor power margin ratio, to ensure the stability of the motor and service life, and at the same time can ensure that the processing action of high-speed execution, to achieve the highest speed in the industry island.
Fuselage: The fuselage frame undergoes strict material analysis and selects castings of high grade QT500-7 and HT250 or above, and modular casting molding fuselage ensures the stability and service life, and at the same time guarantees the stability of the equipment under high load operation.
Rotatable Feeding Presser Arm: 360 degree rotary feeding with high flexibility, servo motor precisely controls the feeding depth and angle, real-time feedback of presser arm load data ensures stable control of workpiece without damaging the presser arm at the same time.
Bending tool: 42CrMo forging material, high strength and high hardness to ensure the service life of the tool, the tool complete set of processing, to ensure the consistency and accuracy of the tool, according to the specificity of the workpiece process can be customized special tools to meet the needs of different workpiece production and processing.
Electric hinge cutter: customized and upgraded specifically for the workpiece hinge process, compared with the ordinary hinge cutter precise control of the hinge cutter action, to protect the workpiece and equipment, servo motor precision control, high flexibility, good consistency.
Programming system: graphical reality, simple and easy to learn, high intelligence, real-time display of the shape of the workpiece processing, self-checking system to pre-judge the processing steps in advance to protect the workpiece and equipment operation. Support the programming of customized actions to ensure the process requirements of complex workpieces. Support remote offline programming, support 3D graphics import.
Electrical cabinet air conditioner: specially designed and customized for electrical cabinets, you can set your own temperature to ensure that the electrical cabinet constant temperature and stable operation.
Intelligent digital metal forming solutions:
The casting and welded parts undergo strict stress relieving treatment, high precision machine tools for overall machining, and high precision testing equipment for strict testing to ensure that the long-term operation maintains high precision, high stability and high rigidity. The CNC linked bending molds can realize the bending of sheet metal with round arc, pressed dead edge, return type, closed type and other complicated types.The bending speed is only 0.2 seconds per cutter, increasing the overall average efficiency by more than 3 times. During the entire bending process, only one positioning is required, no manual intervention is needed for the bending plate and the rotating structure, and the high efficiency and precision operation ensures higher production quality.
Intelligent Flexible Bending Center Summary:
Fully automatic bending center automatically completes sheet metal work through concurrent linkage of multiple axes and faster and easier program programming. It can be configured with step-by-step bending, 3D programming, off-line control, automatic working of manipulator, integrated servo pump system, and higher overall efficiency.From a technical point of view to solve the dependence on molds and labor, effectively improve production efficiency and reduce production costs. It can easily realize the demand of sheet metal bending of arc, press dead edge, back type, closed type and other complex types.Fully automatic bending center can be used in various industries such as new energy, home appliances, electric power, western kitchen, elevator, communication, network computer cabinet, medical machinery, fashionable home, sheet metal processing and so on.
