How it works:
The working principle of ordinary bending machine is to bend the metal plate into the required angle by pressure, and in the bending process, we need to rely on auxiliary equipment such as molds and auxiliary tools. This bending machine is mostly used for the production of some relatively fixed specifications of the product, such as angle iron, the difficulty of the thin plate and other simple processing.A bending machine is a machine and equipment used for bending and forming materials such as sheet metal. It is the use of pressure and bending principle to form the material. Usually, the bending machine uses mainly pressure to bend the material, so the bending machine is mainly composed of a frame, a working table plate, a lower mold and an upper mold.In the process of using the bending machine, we need to place the material to be bent on the working table first, and then move the lower die to the position where the bending is required. Then, the material is bent by the pressurized action between the upper and lower dies to form the desired bending shape.
Flexible bending machine, on the other hand, adopts the process principle of three-point bending, which can realize more complicated processing methods by adjusting the processing parameters, and can produce products with various shapes. It is capable of automatically recognizing and processing information about parts made of different materials and with different specifications, thus determining the best bending process parameters. Through the use of a closed-loop control system composed of high-precision sensors and controllers, it can achieve high-precision control and optimization of bending processing, avoiding the limitations of traditional manual operation and empirical methods.The use of digital technology for bending processing can realize real-time monitoring and feedback of the processing process, timely adjustment of process parameters, improve processing quality and efficiency. The use of artificial intelligence technology and machine learning algorithms can analyze and process the processing data, and continuously optimize the bending process parameters and processing procedures to improve production efficiency and production quality.
Applications:
Ordinary bending machine is more suitable for the production of products with relatively fixed specifications. The bending machine is suitable for bending processing of various metal plates and other materials. It is characterized by high precision, high efficiency, good repeatability, high pressure, etc., and can accomplish most bending processing needs.
Flexible bending machine can produce products with complex shapes, which is more efficient for some small batch production with variable specifications. The bending center focuses on solving all kinds of complex sheet metal and bending problems in metal forming.It can be widely used in the field of steel cabinet shell (file cabinet, tool cabinet, outer cover, electrical cabinet, communication cabinet, gas cabinet, water meter cabinet ……), kitchenware field (refrigerator, air conditioner, stove ……), furniture, ventilation, refrigeration, purification, door industry, decoration, elevator and other related metal forming fields, suitable for bending of different types of workpieces.
Bending accuracy:
Ordinary bending machine needs to use auxiliary equipment, the process is more complex, processing accuracy is relatively low. Alloy aluminum, copper and other soft metal materials rolled plate parts should not exceed the angular accuracy of ± 0.5 °; steel plate bending and de-oxygenated copper angular accuracy should not exceed ± 1 °; stainless steel plate, duralumin and magnesium alloys, and other materials, the angular accuracy should not exceed ± 1.5 °。
Flexible bending machine adopts digital control system, forced control technology and other advanced technologies, which can realize higher bending precision and more stable overall processing.
Productivity:
Ordinary bending machines require complex auxiliary equipment acquisition and preparation work, processing production efficiency is relatively low.
Flexible bending machine adopts digital control system, higher degree of automation and relatively high production efficiency. The biggest advantage of the one-time forming of flexible bending centers is that it improves productivity. Since single-sided bending machines need to manually adjust the direction and then bending, a lot of working time is wasted.The bending speed of the flexible bending center is 3 times faster than that of the CNC bending machine, reaching 0.5 s/time, and the full servo control can make the product precision control within 3 seconds, which greatly improves the production efficiency.
Machine Advantages：
Intelligent Flexible Bending Center is a new generation of fully automatic multilateral bending center, which is a benchmark product for the sheet metal manufacturing industry to step into automated production. Through the concurrent linkage of multiple axes, the sheet metal work is completed automatically, solving the dependence on molds and manual labor from the technical point of view, effectively improving the production efficiency and reducing the production cost.Intelligent flexible bending center bending sheet metal bending without the need for molds, can fold a variety of complex shapes. Can be folded at right angles, non-right angles, arcs, up and down folding and other combinations of complex shapes, applied to different industries in different workpieces in the field of metal molding. The equipment is equipped with a purely electric servo system to replace the hydraulic drive, with environmental protection, fast speed, high precision, maintenance-free and other advantages.Intelligent flexible bending machine accurately realizes the perfect matching of all axes of the equipment with concurrent linkage, and the program programming is faster and easier. It can be configured with step-by-step bending, three-dimensional programming, off-line control, automatic working of manipulator, integrated servo pump system, and higher overall efficiency. Easily realize complex sheet metal bending requirements such as round arc, pressed dead edge, back shape, closed shape, etc..The biggest difference between single-sided bending machine and multilateral flexible bending machine is the different productivity. Forming multilateral flexible bending and single-sided bending at one time requires workers to adjust another direction after bending.
Ordinary CNC bending machine through the computer programming, bending machine can easily control the bending mode and angle, without much operation, reducing the difficulty of operation and shorten the learning time.Therefore, even non-professionals can operate accordingly. The bending machine has the function of high-speed return and adjustment, which makes the processing speed faster, and at the same time, the bending process can be completed automatically, which saves a lot of manual operation and improves the production efficiency. The numerical control system of the bending machine adopts advanced technology, and the accuracy reaches millimeter level. Precise bending operation can be carried out according to different processing materials to ensure the dimensional accuracy and appearance quality of parts.
