The principle of the Intelligent Flexible Bending Center is mainly to use the intelligent system composed of sensors and controllers to sense and control the height information and angle direction on the bending machine, so as to realize the intelligent control of bending processing.Specifically, the Intelligent Flexible Bending Center uses servo-electric technology and a high-precision angle correction database to automatically create a variety of bends for each side, including top/bottom bends, flat or curved bends, and more.At the same time, the body of the selection of high-precision temperature-controlled furnace, in accordance with the material corresponding to the temperature curve for the tempering heat treatment process, and then full-frequency vibration aging treatment for a sufficient period of time, the release of internal stresses, to ensure the invariance of the enduring use of the system to ensure that the comprehensive accuracy of the stability of the system.In addition, the intelligent flexible bending center also has intelligent lubrication system and mechanical operation of high synergy, can successfully complete a variety of complex combinations of action, the whole machine has a high working efficiency. Daily maintenance workload is very low, with the entire self-lubricating system, the oil volume is lower than the value of the system automatically alarm, only according to the program prompts to increase the lubricating grease can be.To sum up, the intelligent flexible bending center realizes automatic, high-precision, flexible and reliable bending processing of metal plates by means of adopting nice sensors, controllers and servo technology, which improves productivity, reduces costs, and enhances product quality and competitiveness.
The intelligent flexible bending machine includes a bending machine base, a lower mold, an upper mold, and a side mold, and the lower mold includes a lower mold base and a lower mold bar; the upper mold includes an upper mold support plate, an upper mold motor, an upper mold base, and an upper mold bar; and the side mold includes an advancement base, an advancement motor, a translation base, a translation motor, a side mold lifting motor, and a side mold bar.Flexible bending machine through 3 groups of different die bar up and down the left and right movement, to achieve multi-angle, multi-angle bending of the sheet, stacked flat, bending large rounded corners, can be carried out several times to avoid surface damage, and do not need to replace the mold; auxiliary control equipment can be realized in any shape and angle of the bending; covers an area of small, wide range of applications, bending efficiency and high precision.
Flexible bending machine is widely used in sheet metal bending of various types of metal plates, including filing cabinet bending, electrical cabinet bending, kitchenware bending, metal furniture bending, metal decorative bending, bending of metal parts for fire fighting and ventilation, bending of shells of refrigerators, freezers, air-conditioners and other refrigeration fields, elevator sheet metal bending, bending of automobile fittings, and metal doors and windows bending.Flexible bending machine focuses on solving all kinds of complex sheet metal and bending problems in metal molding, automatically completing sheet metal operations through multi-axis concurrent linkage, solving the dependence on molds and manual labor from a technical point of view, effectively improving production efficiency and reducing production costs.
In the entire manufacturing field, wherever the use of sheet metal most of the occasions have the bending process, the use of bending machines is very wide. The current use of the bending machine is generally limited to a single corner, a single angle of the bending, when the need to change the corner or angle of the need to replace the mold mouth, the current CNC bending machine is only a number of times the same corner and angle of the bending, and low efficiency, precision is difficult to control, generally used for manual operation, small batch production.In order to solve this problem, flexible bending machine multilateral bending center bending large panels in the process without manual lifting the plate, to avoid lifting the plate is not in place to produce the reverse folding, the surface quality is improved, the production efficiency is also compared with the use of bending machines increased significantly, an average increase of more than 40%; flexible bending machine highly flexible processing can meet the small batch multi-variety production. The servo motor can stop working when the system does not need the flow or pressure function, reducing noise and improving the working environment.
Automatic bending advantages:
High degree of automation: Intelligent flexible bending centers are capable of automatic positioning, clamping and bending of plates, and the entire bending process does not require manual intervention, which improves production efficiency.
High precision: Intelligent flexible bending center adopts high-precision servo motor and control system, which can realize precise bending angle and size, ensuring the precision and quality of products.
Good flexibility: Intelligent flexible bending center can adapt to different specifications and shapes of plates, and can quickly adjust the bending parameters and molds to facilitate the realization of multi-species, small batch production.
High reliability: Intelligent flexible bending center adopts good parts and nice structural design, which has high stability and reliability and reduces the failure rate and maintenance cost.
Strong scalability: Intelligent flexible bending center can be integrated with other automation equipment to realize the automation of plate conveying, loading and unloading, welding, spraying and other processes, which is convenient for enterprises to upgrade and transform their production lines.
High output: labor saving, high speed, good repeatability and consistency of workpieces. Multilateral bending center adopts universal universal bending mold, which can automatically adapt to various geometrical shapes and realize mass production. It makes it possible to combine automatic bending and handling with softness organically.
High efficiency: the sheet is positioned at one time to complete the four-side bending. The whole bending process is fully automated. The hydraulic-servo hybrid drive of the flexible bending machine retains the features of strong hydraulic bending capacity and stable work, and incorporates the advantages of precise servo-driven control, easy adjustment, easy maintenance and low energy consumption.
Variety: Flexible automatic bending machine Intelligent flexible bending machine, 1m-4m specifications, and dual-machine linkage CNC bending machine, a variety of categories, flexible bending machine is equipped with an automatic compensation system to solve the deformation generated by the slider in the bending process of the impact on the quality of the workpiece, convenient and accurate.
In short： the intelligent flexible bending center is a high-efficiency, high-precision, highly flexible and highly reliable sheet metal bending and processing equipment, suitable for all sizes of enterprises and production lines, which can improve production efficiency, reduce costs, improve product quality and competitiveness.
